CAPACITY & FACTORY PLANNING

Plan practical output around the complete factory rhythm

A capacity figure is useful only when material preparation, mould quantity, curing, cutting, transfer, handling, shifts and market demand can support it.

Independent engineeringEquipment manufacturingProject delivery
FACTORY CAPACITY LAYOUTOutput is the result of the connected line, not one machine
Complete production line reference layout used for capacity planning
HENGDEProject-specific configuration
30–50Entry reference direction
100–200Industrial reference direction
300+Automated line direction
01
CAPACITY FACTORS

Six constraints determine the real daily output

01

Orders & shifts

Demand, working days, shift length and future expansion.

02

Batch & mould cycle

Mixing time, pouring rhythm, mould quantity and curing positions.

03

Curing condition

Time and material condition before demoulding and cutting.

04

Cutting rhythm

Billet size, stations, transfer and finished dimensions.

05

Handling

Demoulding, peeling, stacking, packaging and storage.

06

Factory resources

Land, utilities, labour, maintenance access and logistics.

Complete lightweight block factory capacity reference layout
Every production stage must support the same target rhythm.
02
REFERENCE DIRECTIONS

Use capacity bands to begin the discussion

30–50 m³/DAY 01

Entry direction

More labour-assisted operation for market trials and lower local demand.

100 m³/DAY 02

Small industrial direction

Connected metering, foaming, moulding, cutting and handling.

200 m³/DAY 03

Medium industrial direction

Higher mould circulation, cutting and handling requirements.

300 m³/DAY+ 04

Automated direction

Centralized control, multi-station cutting and planned expansion.

Mould return line engineering drawing used in capacity planning
Mould movement and curing positions are part of the output calculation.
DISCUSS YOUR PROJECT

Planning a Lightweight Block or Wall Panel Project?

Tell us what you plan to produce and where the factory will be built.

Discuss Your Project
WhatsAppDiscuss this page