LIGHTWEIGHT WALL PANEL LINE

80 m³/day Lightweight Wall Panel Production Line

PROCESS ROUTELong-mould wall-panel forming · Product-specific tooling

Lightweight wall-panel line configuration. Explore the line visual, production stages, equipment configuration, project examples and installation support.

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HENGDE lightweight wall panel production equipment assembled in the workshopOpen full-size image
REAL WORKSHOP PHOTO80 m³/day configuration media. Final factory layout and interfaces are confirmed during project engineering.

CAPACITY QUICK INFORMATION

Production-line configuration at a glance

80 m³/dayDesign capacity basis
10 m³/hourEngineering calculationNominal planning rate: published daily capacity ÷ one 8-hour production shift.
31Equipment items
Long-mould wall-panel forming · Product-specific toolingProcess
PLC control; handling varies by stationAutomation Level
Single-gantry horizontal cutter + Multi-panel slotting machineCutting System
Real equipment view shown; final layout is site-specificFactory Layout

SOURCE-BACKED CAPACITY DIFFERENCES

What changes in this 80 m³/day configuration

159.75 kW listed totalListed Power
Mould return line × 1 · Complete wall-panel mould set × 1Mould Quantity / Scope
Single-gantry horizontal cutter × 1 · Multi-panel slotting machine × 1Cutting Configuration
31 listed equipment rows; final footprint follows the approved site layoutFactory Requirements
Projects planning around the 80 m³/day design basis; shifts, curing and product remain project-specificSuitable Project Scale
Equipment, models, quantities, power and cutting scope are read from this capacity's reviewed BOMDifference vs Other Capacities

SIX-STEP PROCESS

How the production line works

  1. 01

    Prepare & meter

    Feed and weigh the confirmed powder, aggregate and water inputs.

  2. 02

    Mix panel materials

    Complete the mixing sequence confirmed for the selected panel product and material system.

  3. 03

    Pour long moulds

    Fill the long-mould configuration selected for the required wall-panel product.

  4. 04

    Cure & demould

    Hold the panels until the specified demoulding condition is reached.

  5. 05

    Cut, slot & reinforce

    Apply the source-listed cutting, slotting and reinforcement-tooling sequence.

  6. 06

    Transfer & handle

    Move finished panels through the approved turning, clamping and transfer scope.

COMPLETE EQUIPMENT CONFIGURATION

Complete equipment configuration

Review the equipment for each production stage. Select an equipment image to enlarge it, or open a linked equipment name for more detail.

80 m³/day Lightweight Wall Panel Production Line — equipment configuration
No.EquipmentStageModelDimensionsQty.Unit powerTotal power (kW)
Preparation & metering
1
HENGDE screw feeder for lightweight block and wall-panel productionScrew feederView equipment detail →
Preparation & meteringHDSL-0018640 × 350 × 1100211 kW22 kW
2
HENGDE belt conveyor for lightweight block and wall-panel productionBelt conveyorView equipment detail →
Preparation & meteringHDPDA-0019000 × 800 × 80012.2 kW2.2 kW
3
HENGDE powder metering system for lightweight block and wall-panel productionPowder metering systemView equipment detail →
Preparation & meteringHDFL-0011.2 m × 1.5 m × 1.4 m10.55 kW0.55 kW
4
HENGDE conveyor-linked metering hopper for lightweight block and wall-panel productionConveyor-linked metering hopperView equipment detail →
Preparation & meteringHDFL-001Ø1310 × H195010.55 kW0.55 kW
5
HENGDE water metering system for lightweight block and wall-panel productionWater metering systemView equipment detail →
Preparation & meteringHDSL-001Ø1100 × H114010.55 kW0.55 kW
Panel material mixing
6
HENGDE physical foaming machine for lightweight block and wall-panel productionPhysical foaming machineView equipment detail →
Panel material mixingHDKWF1-0011150 × 750 × 114017.5 kW7.5 kW
7
HENGDE piston / screw air compressor for lightweight block and wall-panel productionScrew air compressorView equipment detail →
Panel material mixingHDKY-001L1500 × W500 × H2000 mm, air receiver0.8 m³*1115 kW15 kW
Preparation & metering
8
HENGDE operation platform for lightweight block and wall-panel productionOperation platformView equipment detail →
Preparation & metering—5000 × 3500 × 15001——
Panel material mixing
9
HENGDE horizontal mixer variants for lightweight block and wall-panel productionNo. 2 horizontal mixerView equipment detail →
Panel material mixingEPSJB-023300 × 1700 × 1950 internal chamber: 2184 × 1288 × 1400122 kW22 kW
Cutting & finishing
10
Single-gantry horizontal cutter
Cutting & finishingHDSQ-0076000 × 3400 × 3000120.9 kW20.9 kW
Handling & stacking
11
HENGDE wall-panel and block clamp for lightweight block and wall-panel productionWall-panel clampView equipment detail →
Handling & stackingHDDKG-N016000 × 3600 × 470018.5 kW8.5 kW
Cutting & finishing
12
Multi-panel slotting machine
Cutting & finishingHDKG-C026250 × 3100 × 2400122 kW22 kW
Handling & stacking
13
HENGDE demoulding lifting tool for lightweight block and wall-panel productionWall-panel demoulding lifting toolView equipment detail →
Handling & stackingHDTH-0014800 × 2600 × 370016.2 kW6.2 kW
14
HENGDE product turning machine for lightweight block and wall-panel productionProduct turning machineView equipment detail →
Handling & stackingHDWEGH1-0013800 × 3350 × 2250110 kW10 kW
15
HENGDE reinforcement rod insertion/removal machine for lightweight block and wall-panel productionReinforcement rod insertion/removal machineView equipment detail →
Handling & stackingHDTH-0046000 × 2600 × 410016.2 kW6.2 kW
Moulding, curing & circulation
16
HENGDE wall-panel transfer car for lightweight block and wall-panel productionWall-panel transfer carView equipment detail →
Moulding, curing & circulationHDBD-0013 m × 1.5 m51.2 kW6 kW
17
HENGDE demoulding line for lightweight block and wall-panel productionDemoulding lineView equipment detail →
Moulding, curing & circulationTM-00112 m × 1.1 m12.2 kW2.2 kW
18
HENGDE mould return line for lightweight block and wall-panel productionMould return lineView equipment detail →
Moulding, curing & circulationHM-00112 m × 1.1 m12.2 kW2.2 kW
19
HENGDE pouring line for lightweight block and wall-panel productionPouring lineView equipment detail →
Moulding, curing & circulationJZ-00112 m × 1.1 m12.2 kW2.2 kW
20
HENGDE cutting equipment at the Wuhai customer project shown as connected cutting-line contextTwin cutting drive linesView equipment detail →
Moulding, curing & circulationHDZD-00112 m × 1.1 m13 kW3 kW
PLC, electrical & tooling
21
HENGDE plc main control cabinet for lightweight block and wall-panel productionPLC main control cabinetView equipment detail →
PLC, electrical & toolingHDKZ1-0011300 × 1100 × 4001——
22
HENGDE foaming-machine control cabinet for lightweight block and wall-panel productionFoaming-machine control cabinetView equipment detail →
PLC, electrical & toolingHDCBD1-001700 × 500 × 4001——
23
HENGDE remote-control module for lightweight block and wall-panel productionRemote-control moduleView equipment detail →
PLC, electrical & tooling——1——
24
HENGDE transfer-car control cabinet for lightweight block and wall-panel productionTransfer-car control cabinetView equipment detail →
PLC, electrical & tooling—600 × 500 × 2505——
PLC, electrical & tooling
25
HENGDE complete mould set for lightweight block and wall-panel productionComplete wall-panel mould setView equipment detail →
Production equipmentHDSD2-0013000 × 840 × 630 (complete set)1——
26
HENGDE long mould system shown as production context for this mould or reinforcement componentReceiving plateView equipment detail →
Production equipmentHDSA-0013000 × 640 × 2301——
27
Wall-panel pull-out tubes
Production equipment5—36——
28
Engineering drawing of the HENGDE reinforcement-rod insertion and removal systemRod frameView equipment detail →
Production equipment——1——
29
HENGDE reinforcement-rod rack for wall-panel productionRod rackView equipment detail →
Production equipment——1——
30
HENGDE reinforcement rods used in the wall-panel production systemReinforcement rodsView equipment detail →
Production equipment——1 set——
31
HENGDE rod-frame transfer cart for wall-panel productionRod-frame transfer cartView equipment detail →
Production equipment——1——

PROJECT DELIVERY / TURNKEY SUPPORT

From local materials to an operating factory

A factory proposal connects the project country, raw materials, target product and capacity, product dimensions, factory land, utilities, budget and automation requirement. The service and supply responsibilities are agreed for each project.

  1. 01

    Raw Material Testing

    Evaluate representative samples from the project location before selecting the final process.

  2. 02

    Formula Adjustment

    Adjust the formulation and material ratios against the test results and target product.

  3. 03

    Product & Process Selection

    Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.

  4. 04

    Factory Layout Planning

    Coordinate land, buildings, storage, material flow, foundations and utilities.

  5. 05

    Production Line Customization

    Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.

  6. 06

    Equipment Manufacturing

    Prepare the agreed machines, tooling and controls against the approved configuration.

  7. 07

    Factory Acceptance

    Check applicable equipment and delivery scope before shipment.

  8. 08

    Packing & Shipping

    Coordinate packing, loading and destination requirements with the project shipping plan.

  9. 09

    Site Installation

    Install and connect the agreed equipment after site conditions are ready.

  10. 10

    Commissioning

    Check machine sequences and trial production with the selected materials.

  11. 11

    Operator Training

    Train operators in safe use, production sequence and routine maintenance.

  12. 12

    After-sales & Spare Parts

    Plan maintenance communication and spare-parts support for the installed equipment.

REAL HENGDE PROJECTS

HENGDE projects selected by product family, process route, capacity and current delivery stage.

View All HENGDE Projects
RAW MATERIAL OPTIONS

Use Locally Available Raw Materials Where the Process Allows

Review the selected panel material system, reinforcement or facing requirements and curing conditions against this capacity-specific configuration.

Test the selected panel material system

Review the approved matrix, process water, reinforcement or facing system and target panel geometry before equipment selection.

Representative samples and product requirements are needed to confirm curing, edge profile, lifting and finished-panel performance.

Coordinate the complete panel process

Testing guides material ratios, dosing, mixing, mould preparation, curing and demoulding for the selected wall panel.

Cutting, slotting, clamping and stacking are then matched to the panel dimensions and handling limits.

Cement considered as a binder for HENGDE lightweight-product production

Cement

Typical role
Primary binder
Applicable route
Lightweight wall panels
Stone powder sample considered during HENGDE raw-material testing

Stone Powder

Typical role
Fine mineral filler where chemistry, fineness and moisture are suitable
Applicable route
Lightweight wall panels
Fly ash used as a mineral raw-material option for lightweight blocks

Fly Ash

Typical role
Mineral powder option subject to source chemistry and performance testing
Applicable route
Lightweight wall panels

Sampling and project-specific review required.

River sand considered for CLC block production

River Sand

Typical role
Fine mineral aggregate where grading and cleanliness are suitable
Applicable route
Lightweight wall panels
Water metering for lightweight-product production

Water

Typical role
Mixing and process water subject to source-quality review
Applicable route
Lightweight wall panels
Reinforcement used in a configured lightweight wall-panel product

Reinforcement

Typical role
Panel reinforcement where required by the selected product configuration
Applicable route
Lightweight wall panels

Sampling and project-specific review required.

Facing and joint configuration for lightweight wall panels

Facing / Joint System

Typical role
Facing or joint components selected for the panel product
Applicable route
Lightweight wall panels

Sampling and project-specific review required.

LOCAL MATERIAL REVIEW

Send Your Local Material Information Before Final Line Configuration

Raw-material availability varies by country. Send HENGDE your local material information before the final production-line configuration is confirmed.

Evaluate My Local Raw Materials

Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; fly ash, Ablazejo. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.

PROJECT PLANNING

Planning a Lightweight Wall Panel Project?

Tell us your target product, project location and planned output. The selected 80 m³/day configuration is included automatically.

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