500 m³/day Lightweight Wall Panel Production Line

PRODUCT & FACTORY PLANNING

Configure the factory around the panel product

500 m³/day is the project planning target, not a guaranteed output under every formula or shift schedule. Confirm operating hours, panel dimensions, density and curing cycle during engineering.

This equipment schedule includes chemical-reaction mixing and separately procured steam / autoclave equipment. It is not the equipment list for a non-autoclaved CLC or NAAC line. A foam-concrete wall-panel route requires a separately agreed configuration.

Applicable products are lightweight wall panels matched to the tested material system, reinforcement and edge profile. EPS, ceramsite or other products require a compatibility review; they are not automatically interchangeable.

Use the final engineering drawings to confirm dimension units and any incomplete measurements below. The mould entry does not define the number of moulds needed in operation; the mould fleet is determined during factory planning.

Explore lightweight wall-panel applications and production requirements

Separately procured curing and installation scope

The supplied project schedule lists the following separately from the 32 main equipment items. Procurement responsibilities, pressure-equipment requirements and utility interfaces must be agreed for the project country.

Also coordinate mould procurement, civil foundations, substation and high-voltage cabling, forklift handling, curing-room structure, workshop lighting, heating and fire protection. These are not automatically included in the equipment supply.

SIX-STEP PROCESS

How the production line works

1. 01

   Prepare, batch & meter

   Review local materials, storage, screw feeding, conveyor feeding and powder / water measurement.

2. 02

   Premix & reaction mixing

   Coordinate the ground premixer, slurry pump, storage bin and listed vertical chemical-reaction mixer. Foaming or aeration inputs follow the selected product, not a generic CLC recipe.

3. 03

   Mould, pour & cure

   Plan mould filling, initial curing and the agreed curing route. Steam and autoclave equipment in this project schedule are a separately procured scope.

4. 04

   Demould & transfer

   Coordinate lifting, rod insertion / removal, transfer cars and mould-return circulation with the approved product condition.

5. 05

   Cut, peel & slot

   Use the listed gantry horizontal saws, peeling and multi-panel slotting machines for the selected panel dimensions and edge profile.

6. 06

   Handle, stack & control

   Coordinate turning, clamping, finished-panel stacking and PLC control. Final stacking method and automation interfaces are project-specific.

COMPLETE EQUIPMENT CONFIGURATION

Complete equipment configuration

Review the equipment for each production stage. Select an equipment image to enlarge it, or open a linked equipment name for more detail.

500 m³/day Lightweight Wall Panel Production Line — equipment configuration

No.	Equipment	Stage	Model	Dimensions	Qty.	Unit power	Total power (kW)
Preparation & metering
1	Screw feederView equipment detail →	Preparation & metering	HDSL-001	6640 × 350 × 1100	2	11 kW	22 kW
2	Belt conveyorView equipment detail →	Preparation & metering	HDPDA-001	9000 × 800 × 800	1	2.2 kW	2.2 kW
3	Powder metering systemView equipment detail →	Preparation & metering	HDFL-001	1.2 m × 1.5 m × 1.4 m	1	0.55 kW	0.55 kW
4	Conveyor-linked metering hopperView equipment detail →	Preparation & metering	HDFL-001	Ø1310 × H1950	1	0.55 kW	0.55 kW
5	Water metering systemView equipment detail →	Preparation & metering	HDSL-001	Ø1100 × H1140	1	0.55 kW	0.55 kW
6	Screw air compressorView equipment detail →	Preparation & metering	HDKY-001	1500 × 500 × 2000 mm; one 0.8 m³ air tank	1	15 kW	15 kW
7	Operating platform — customer supplied to drawingsView equipment detail →	Preparation & metering	—	5000 × 3500 × 1500	1	—	—
Panel material mixing
8	Large vertical chemical-reaction mixer	Panel material mixing	HDLS-001	Ø1500 × H2700	1	22 kW	22 kW
9	Powered storage binView equipment detail →	Panel material mixing	HDSU-2	—	1	2.2 kW	2.2 kW
10	Ground-level premixer	Panel material mixing	—	Ø3 m × 2.8 m	1	22 kW	22 kW
11	Slurry pump with delivery pipeView equipment detail →	Panel material mixing	HDBD2-005	1700 × 300 × 500; includes 10 m pipe	1	7.5 kW	7.5 kW
Cutting & finishing
12	Two-mould two-pass gantry horizontal CNC saw	Cutting & finishing	HDAS-002	11000 × 4250 × 3600	4	55 kW	220 kW
13	Peeling machine with drive lineView equipment detail →	Cutting & finishing	HDOSD1-001	3000 × 1000 × 2100	2	22 kW	44 kW
Handling & stacking
14	Demoulding lifting toolView equipment detail →	Handling & stacking	HDTH-001	4800 × 2600 × 3700	1	6.2 kW	6.2 kW
Cutting & finishing
15	Multi-panel slotting machineView equipment detail →	Cutting & finishing	HDKG-C01	9250 × 3100 × 2400	2	22 kW	44 kW
Handling & stacking
16	Wall-panel clamping machine	Handling & stacking	HDDKG-N03	8000 × 3600 × 4700	4	11.5 kW	46 kW
17	Floor turning machineView equipment detail →	Handling & stacking	HDWEGH1-001	3800 × 3350 × 2250	1	10 kW	10 kW
18	Rod insertion and removal machineView equipment detail →	Handling & stacking	HDTH-004	6000 × 2600 × 4100	1	6.2 kW	6.2 kW
Moulding, curing & circulation
19	Wall-panel transfer carView equipment detail →	Moulding, curing & circulation	HDBD-001	3 m × 1.5 m	10	3 kW	30 kW
20	Demoulding lineView equipment detail →	Moulding, curing & circulation	TM-001	18 m × 1.1 m	1	2.2 kW	2.2 kW
21	Mould return lineView equipment detail →	Moulding, curing & circulation	HM-001	18 m × 1.1 m	1	2.2 kW	2.2 kW
22	Pouring lineView equipment detail →	Moulding, curing & circulation	JZ-001	18 m × 1.1 m	1	2.2 kW	2.2 kW
23	Twin cutting drive linesView equipment detail →	Moulding, curing & circulation	HDZD-001	12 m × 1.1 m	4	3 kW	12 kW
PLC, electrical & tooling
24	Main PLC control cabinetView equipment detail →	PLC, electrical & tooling	HDKZ1-001	1300 × 1100 × 400	1	—	—
25	Foaming-machine control cabinetView equipment detail →	PLC, electrical & tooling	HDCB-001	700 × 500 × 400	1	—	—
26	Transfer-car control cabinetView equipment detail →	PLC, electrical & tooling	—	600 × 500 × 250	10	—	—
PLC, electrical & tooling
27	Mould set — fleet quantity project-specific	Production equipment	HDCM1-001	3000 × 1200 × 600 (complete set)	—	—	—
28	Cutting base plate	Production equipment	HDCSG-002	3000 × 600 × 250	1	—	—
29	Rod frameView equipment detail →	Production equipment	—	—	1	—	—
30	Rod rackView equipment detail →	Production equipment	—	—	1	—	—
31	Reinforcement rodsView equipment detail →	Production equipment	—	—	48	—	—
32	Rod-frame transfer cartView equipment detail →	Production equipment	—	—	1	—	—

PROJECT DELIVERY / TURNKEY SUPPORT

From local materials to an operating factory

A factory proposal connects the project country, raw materials, target product and capacity, product dimensions, factory land, utilities, budget and automation requirement. The service and supply responsibilities are agreed for each project.

1. 01

   Raw Material Testing

   Evaluate representative samples from the project location before selecting the final process.

2. 02

   Formula Adjustment

   Adjust the formulation and material ratios against the test results and target product.

3. 03

   Product & Process Selection

   Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.

4. 04

   Factory Layout Planning

   Coordinate land, buildings, storage, material flow, foundations and utilities.

5. 05

   Production Line Customization

   Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.

6. 06

   Equipment Manufacturing

   Prepare the agreed machines, tooling and controls against the approved configuration.

7. 07

   Factory Acceptance

   Check applicable equipment and delivery scope before shipment.

8. 08

   Packing & Shipping

   Coordinate packing, loading and destination requirements with the project shipping plan.

9. 09

   Site Installation

   Install and connect the agreed equipment after site conditions are ready.

10. 10

    Commissioning

    Check machine sequences and trial production with the selected materials.

11. 11

    Operator Training

    Train operators in safe use, production sequence and routine maintenance.

12. 12

    After-sales & Spare Parts

    Plan maintenance communication and spare-parts support for the installed equipment.