WALL-PANEL ROUTE

Lightweight wall-panel production line

Wall-panel production connects product-specific moulds and reinforcement or facing options with curing, cutting, slotting and safe panel handling.

Lightweight wall-panel production equipment in the HENGDE workshopOpen original image
REAL EQUIPMENT PHOTOLightweight wall-panel production equipment assembled in the HENGDE workshop.

CHOOSE A CAPACITY

80, 150, 200 and 500 m³/day wall-panel configurations

Compare equipment, tooling, cutting, handling and control requirements for each wall-panel production capacity.

SIX-STEP PROCESS

Six route-specific process stages

  1. 01

    Prepare & meter

    Confirm the panel recipe and meter the approved inputs.

  2. 02

    Prepare panel tooling

    Set the confirmed mould, reinforcement or facing configuration.

  3. 03

    Mix & pour

    Mix and pour to the selected panel geometry.

  4. 04

    Cure & demould

    Cure and release panels under the project handling limits.

  5. 05

    Cut & slot

    Apply only the confirmed cutting, trimming and slotting scope.

  6. 06

    Lift & stack

    Handle finished panels with product-appropriate lifting equipment.

CONFIRMED EQUIPMENT SCOPE

Open the connected equipment details

PROJECT DELIVERY / TURNKEY SUPPORT

From local materials to an operating factory

A factory proposal connects the project country, raw materials, target product and capacity, product dimensions, factory land, utilities, budget and automation requirement. The service and supply responsibilities are agreed for each project.

  1. 01

    Raw Material Testing

    Evaluate representative samples from the project location before selecting the final process.

  2. 02

    Formula Adjustment

    Adjust the formulation and material ratios against the test results and target product.

  3. 03

    Product & Process Selection

    Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.

  4. 04

    Factory Layout Planning

    Coordinate land, buildings, storage, material flow, foundations and utilities.

  5. 05

    Production Line Customization

    Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.

  6. 06

    Equipment Manufacturing

    Prepare the agreed machines, tooling and controls against the approved configuration.

  7. 07

    Factory Acceptance

    Check applicable equipment and delivery scope before shipment.

  8. 08

    Packing & Shipping

    Coordinate packing, loading and destination requirements with the project shipping plan.

  9. 09

    Site Installation

    Install and connect the agreed equipment after site conditions are ready.

  10. 10

    Commissioning

    Check machine sequences and trial production with the selected materials.

  11. 11

    Operator Training

    Train operators in safe use, production sequence and routine maintenance.

  12. 12

    After-sales & Spare Parts

    Plan maintenance communication and spare-parts support for the installed equipment.

Discuss this production route

Share your target product, required output and factory location for a suitable equipment proposal.

Discuss Your Project
RAW MATERIAL OPTIONS

Use Locally Available Raw Materials Where the Process Allows

Lightweight wall-panel production is configured for the selected matrix, reinforcement, edge profile, curing route and finished-panel handling requirements.

Test the selected panel material system

Review the approved matrix, process water, reinforcement or facing system and target panel geometry before equipment selection.

Representative samples and product requirements are needed to confirm curing, edge profile, lifting and finished-panel performance.

Coordinate the complete panel process

Testing guides material ratios, dosing, mixing, mould preparation, curing and demoulding for the selected wall panel.

Cutting, slotting, clamping and stacking are then matched to the panel dimensions and handling limits.

Cement considered as a binder for HENGDE lightweight-product production

Cement

Typical role
Primary binder
Applicable route
Lightweight wall panels
Stone powder sample considered during HENGDE raw-material testing

Stone Powder

Typical role
Fine mineral filler where chemistry, fineness and moisture are suitable
Applicable route
Lightweight wall panels
Fly ash used as a mineral raw-material option for lightweight blocks

Fly Ash

Typical role
Mineral powder option subject to source chemistry and performance testing
Applicable route
Lightweight wall panels

Sampling and project-specific review required.

River sand considered for CLC block production

River Sand

Typical role
Fine mineral aggregate where grading and cleanliness are suitable
Applicable route
Lightweight wall panels
Water metering for lightweight-product production

Water

Typical role
Mixing and process water subject to source-quality review
Applicable route
Lightweight wall panels
Reinforcement used in a configured lightweight wall-panel product

Reinforcement

Typical role
Panel reinforcement where required by the selected product configuration
Applicable route
Lightweight wall panels

Sampling and project-specific review required.

Facing and joint configuration for lightweight wall panels

Facing / Joint System

Typical role
Facing or joint components selected for the panel product
Applicable route
Lightweight wall panels

Sampling and project-specific review required.

LOCAL MATERIAL REVIEW

Send Your Local Material Information Before Final Line Configuration

Raw-material availability varies by country. Send HENGDE your local material information before the final production-line configuration is confirmed.

Evaluate My Local Raw Materials

Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; fly ash, Ablazejo. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.

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