CLC PHYSICAL-FOAMING LINE

1000 m³/day CLC Block Production Line

PROCESS ROUTEPhysical foaming · Non-autoclaved curing

CLC / foam concrete block production using physical foaming and non-autoclaved curing. Explore the line visual, production stages, equipment configuration, project examples and installation support.

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HENGDE lightweight block production equipment assembly shown for the 1000 cubic metre line scopeOpen full-size image
REAL EQUIPMENT ASSEMBLY1000 m³/day configuration media. Final factory layout and interfaces are confirmed during project engineering.

CAPACITY QUICK INFORMATION

Production-line configuration at a glance

1000 m³/dayDesign capacity basis
125 m³/hourEngineering calculationNominal planning rate: published daily capacity ÷ one 8-hour production shift.
31Equipment items
Physical foaming · Non-autoclaved curingProcess
PLC control; handling varies by stationAutomation Level
Three-station rotary gantry vertical saw + Peeling machineCutting System
Real equipment view shown; final layout is site-specificFactory Layout

SOURCE-BACKED CAPACITY DIFFERENCES

What changes in this 1000 m³/day configuration

510.4 kW listed totalListed Power
Mould return line × 1 · Block mould frame × 1162 · Square-mould base × 1600Mould Quantity / Scope
Three-station rotary gantry vertical saw × 3 · Peeling machine × 3Cutting Configuration
31 listed equipment rows; final footprint follows the approved site layoutFactory Requirements
Projects planning around the 1000 m³/day design basis; shifts, curing and product remain project-specificSuitable Project Scale
Equipment, models, quantities, power and cutting scope are read from this capacity's reviewed BOMDifference vs Other Capacities

SIX-STEP PROCESS

How the production line works

  1. 01

    Prepare & meter

    Feed and weigh the confirmed powder, aggregate and water inputs.

  2. 02

    Physical foaming & mixing

    Prepare preformed physical foam with the source-listed foaming machine and combine it with the metered slurry.

  3. 03

    Pour & mould

    Fill the mould configuration selected for the block product and production capacity.

  4. 04

    Non-autoclaved cure & demould

    Match the non-autoclaved curing time, mould count and demoulding condition to the product.

  5. 05

    Cut & finish

    Use only the cutting architecture listed for this capacity and variant.

  6. 06

    Transfer & stack

    Move finished blocks through the source-listed handling and stacking scope.

COMPLETE EQUIPMENT CONFIGURATION

Complete equipment configuration

Review the equipment for each production stage. Select an equipment image to enlarge it, or open a linked equipment name for more detail.

1000 m³/day CLC Block Production Line — equipment configuration
No.EquipmentStageModelDimensionsQty.Unit powerTotal power (kW)
Preparation & metering
1
HENGDE screw feeder for lightweight block and wall-panel productionScrew feederView equipment detail →
Preparation & meteringHDSL-0018640 × 350 × 1100211 kW22 kW
2
HENGDE belt conveyor for lightweight block and wall-panel productionBelt conveyorView equipment detail →
Preparation & meteringHDPDA-0019000 × 800 × 80012.2 kW2.2 kW
3
HENGDE powder metering system for lightweight block and wall-panel productionPowder metering systemView equipment detail →
Preparation & meteringHDFL-0011.2 m × 1.5 m × 1.4 m10.55 kW0.55 kW
4
Slurry metering system
Preparation & meteringHDAS-0011.2 m × 1.5 m × 1.4 m10.55 kW0.55 kW
5
HENGDE conveyor-linked metering hopper for lightweight block and wall-panel productionConveyor-linked metering hopperView equipment detail →
Preparation & meteringHDFL-001Ø1310 × H195010.55 kW0.55 kW
6
HENGDE water metering system for lightweight block and wall-panel productionWater metering systemView equipment detail →
Preparation & meteringHDSL-001Ø1100 × H114010.55 kW0.55 kW
Physical foaming & mixing
7
HENGDE physical foaming machine for lightweight block and wall-panel productionPhysical foaming machineView equipment detail →
Physical foaming & mixingHDKWF1-0011150 × 750 × 114017.5 kW7.5 kW
8
HENGDE piston / screw air compressor for lightweight block and wall-panel productionScrew air compressorView equipment detail →
Physical foaming & mixingHDKY-001L1500 × W500 × H2000 mm, air receiver0.8 m³*1115 kW15 kW
Preparation & metering
9
HENGDE operation platform for lightweight block and wall-panel productionOperation platformView equipment detail →
Preparation & metering—5000 × 3500 × 15001——
Physical foaming & mixing
10
HENGDE horizontal mixer variants for lightweight block and wall-panel productionHorizontal mixerView equipment detail →
Physical foaming & mixingEPSJB-043900 × 2000 × 2100 internal chamber: 2580 × 1588 × 1700122 kW22 kW
Preparation & metering
11
Slurry storage tank
Preparation & metering——222 kW44 kW
12
Waste-slurry storage tank
Preparation & metering——211 kW22 kW
13
Submersible slurry pump
Preparation & metering100YZ—122 kW22 kW
Cutting & finishing
14
HENGDE twin-mould three-station cnc gantry vertical saw for lightweight block and wall-panel productionThree-station rotary gantry vertical sawView equipment detail →
Cutting & finishingHDSQ1-0039000 × 3300 × 3650 (high-precision rotary configuration)346.8 kW140.4 kW
15
HENGDE peeling machine for lightweight block and wall-panel productionPeeling machineView equipment detail →
Cutting & finishingHDOSD1-0013000＊1000＊2100 (including powered line)322 kW66 kW
Handling & stacking
16
HENGDE demoulding crane for lightweight block and wall-panel productionServo demoulding lifting deviceView equipment detail →
Handling & stackingHDKDR-0014.9 m × 2.8 m × 4.2 m15 kW5 kW
17
HENGDE lifting & stacking machine for lightweight block and wall-panel productionMechanical palletizing machineView equipment detail →
Handling & stackingHDTH-0064800 × 2600 × 380036.2 kW18.6 kW
18
HENGDE block lifter for lightweight block and wall-panel productionGreen-body stacking machineView equipment detail →
Handling & stackingHDTH-0052430 × 1330 × 390037.5 kW22.5 kW
Moulding, curing & circulation
19
HENGDE transfer and mould-circulation systems for lightweight block and wall-panel productionTransfer carView equipment detail →
Moulding, curing & circulationHDBD2-0011800 × 1080 × 400101.2 kW12 kW
20
HENGDE demoulding line for lightweight block and wall-panel productionDemoulding lineView equipment detail →
Moulding, curing & circulationTM-00112 m × 1.1 m12.2 kW2.2 kW
21
HENGDE mould return line for lightweight block and wall-panel productionMould return lineView equipment detail →
Moulding, curing & circulationHM-00112 m × 1.1 m12.2 kW2.2 kW
22
HENGDE pouring line for lightweight block and wall-panel productionPouring lineView equipment detail →
Moulding, curing & circulationJZ-00112 m × 1.1 m12.2 kW2.2 kW
23
HENGDE automatic feeding line for lightweight block and wall-panel productionAutomatic feeding lineView equipment detail →
Moulding, curing & circulationHDZD-0014 m × 1.1 m90.3 kW2.7 kW
24
HENGDE automatic discharging line for lightweight block and wall-panel productionAutomatic discharging lineView equipment detail →
Moulding, curing & circulationHDZD-0024 m × 1.1 m90.3 kW2.7 kW
PLC, electrical & tooling
25
HENGDE plc main control cabinet for lightweight block and wall-panel productionPLC main control cabinetView equipment detail →
PLC, electrical & toolingHDKZ1-0011300 × 1100 × 4001——
26
HENGDE foaming-machine control cabinet for lightweight block and wall-panel productionFoaming-machine control cabinetView equipment detail →
PLC, electrical & toolingHDCBD1-001700 × 500 × 4001——
27
HENGDE remote-control module for lightweight block and wall-panel productionRemote-control moduleView equipment detail →
PLC, electrical & tooling——1——
PLC, electrical & tooling
28
HENGDE block mould variants for lightweight block and wall-panel productionBlock mould frameView equipment detail →
Production equipmentHDCM1-0011420 × 1220 × 6301162——
29
HENGDE mould base for lightweight block and wall-panel productionSquare-mould baseView equipment detail →
Production equipmentHDCM1-0021436 × 1336 × 1801600——
Moulding, curing & circulation
30
Winch-driven conveyor line
Moulding, curing & circulationHDCM1-00131000 × 1000 × 550107.5 kW75 kW
PLC, electrical & tooling
31
Steel wire rope
Production equipment——1——

PROJECT DELIVERY / TURNKEY SUPPORT

From local materials to an operating factory

A factory proposal connects the project country, raw materials, target product and capacity, product dimensions, factory land, utilities, budget and automation requirement. The service and supply responsibilities are agreed for each project.

  1. 01

    Raw Material Testing

    Evaluate representative samples from the project location before selecting the final process.

  2. 02

    Formula Adjustment

    Adjust the formulation and material ratios against the test results and target product.

  3. 03

    Product & Process Selection

    Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.

  4. 04

    Factory Layout Planning

    Coordinate land, buildings, storage, material flow, foundations and utilities.

  5. 05

    Production Line Customization

    Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.

  6. 06

    Equipment Manufacturing

    Prepare the agreed machines, tooling and controls against the approved configuration.

  7. 07

    Factory Acceptance

    Check applicable equipment and delivery scope before shipment.

  8. 08

    Packing & Shipping

    Coordinate packing, loading and destination requirements with the project shipping plan.

  9. 09

    Site Installation

    Install and connect the agreed equipment after site conditions are ready.

  10. 10

    Commissioning

    Check machine sequences and trial production with the selected materials.

  11. 11

    Operator Training

    Train operators in safe use, production sequence and routine maintenance.

  12. 12

    After-sales & Spare Parts

    Plan maintenance communication and spare-parts support for the installed equipment.

REAL HENGDE PROJECTS

HENGDE projects selected by product family, process route, capacity and current delivery stage.

View All HENGDE Projects
RAW MATERIAL OPTIONS

Use Locally Available Raw Materials Where the Process Allows

Review local binders, mineral inputs, process water and the physical-foaming system against this capacity-specific CLC configuration.

Test the CLC material system

Review the available binder, mineral input, process water and physical-foaming input against the target CLC block.

Recycled mineral inputs require source-specific sorting, sampling and trial production before they enter the line design.

Tune physical foaming after testing

Test results guide slurry proportions, water ratio, preformed-foam dosage, mixing sequence and mould filling.

The confirmed curing, demoulding and cutting condition then determines mould circulation and downstream handling.

Cement considered as a binder for HENGDE lightweight-product production

Cement

Typical role
Primary binder
Applicable route
CLC physical foaming
River sand considered for CLC block production

River Sand

Typical role
Fine mineral aggregate where grading and cleanliness are suitable
Applicable route
CLC physical foaming
Stone powder sample considered during HENGDE raw-material testing

Stone Powder

Typical role
Fine mineral filler where chemistry, fineness and moisture are suitable
Applicable route
CLC physical foaming
Fly ash used as a mineral raw-material option for lightweight blocks

Fly Ash

Typical role
Mineral powder option subject to source chemistry and performance testing
Applicable route
CLC physical foaming

Sampling and project-specific review required.

Slag sample subject to HENGDE physical and chemical testing

Slag

Typical role
Potential supplementary material after source-specific testing
Applicable route
CLC physical foaming

Sampling and project-specific review required.

Tailings sample prepared for project-specific material review

Tailings

Typical role
Potential local mineral option only after project review
Applicable route
CLC physical foaming

Sampling and project-specific review required.

Water metering for lightweight-product production

Water

Typical role
Mixing and process water subject to source-quality review
Applicable route
CLC physical foaming
HENGDE physical foaming system for CLC production

Physical Foaming System

Typical role
Preformed physical foam generation and controlled addition
Applicable route
CLC physical foaming
Recycled mineral material prepared for HENGDE project testing

Construction Waste / Recycled Mineral Material

Typical role
Potential recycled option after sorting, sampling and trial production
Applicable route
CLC physical foaming

Sampling and project-specific review required.

CUTTING WASTE RECOVERY

Cutting Waste Settling & Recovery System

A planned collection and settling loop can reduce uncontrolled slurry discharge and recover process water. The exact civil works, pump selection and reuse rate depend on the project layout and tested material system.

  1. 01CuttingCollect cutting water and fine material at the cutting area.
  2. 02DrainageGuide the wet stream through a controlled drainage path.
  3. 03Recovery PitReceive the collected stream in an accessible recovery pit.
  4. 04SettlingAllow suspended solids to separate before water returns to the process-water system.
  5. 05Water ReuseReuse clarified water where the confirmed process and water-quality limits allow.
  6. 06Suitable Fine Material ReuseReturn only tested, compatible fine material at an engineering-approved rate.
LOCAL MATERIAL REVIEW

Send Your Local Material Information Before Final Line Configuration

Raw-material availability varies by country. Send HENGDE your local material information before the final production-line configuration is confirmed.

Evaluate My Local Raw Materials

Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; fly ash, Ablazejo. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.

PROJECT PLANNING

Planning a Lightweight Block Project?

Tell us your target product, project location and planned output. The selected 1000 m³/day configuration is included automatically.

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