Tirana, Albania Albania 100 m³/day foam-concrete block production line
- Product
- Foam-concrete blocks
- Capacity
- 100 m³/day project basis
- Project Stage
- Line operating at site
PHYSICAL-FOAMING CLC ROUTE
CLC block production line
A complete CLC route connects material metering, physical foam preparation, mixing, moulding, non-autoclaved curing, cutting and handling.
Open original imageSIX-STEP PROCESS
Six route-specific process stages
- 01
Prepare & meter
Feed and weigh the confirmed powders, aggregate and water.
- 02
Physical foaming & mixing
Prepare the physical foam and add it through the approved batch sequence.
- 03
Pour & mould
Pour the mixed slurry into the confirmed block mould.
- 04
Non-autoclaved cure
Hold the moulded material under the project curing conditions.
- 05
Demould & cut
Use the cutting architecture confirmed for the selected capacity.
- 06
Transfer & stack
Move finished blocks through the confirmed handling scope.
PRODUCTION LINE GALLERY
Production equipment, layout and finished-product views
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CONFIRMED EQUIPMENT SCOPE
Open the connected equipment details
Preparation & metering
Screw feeder
Moves compatible powder materials from storage toward the metering section.
View device detail → Preparation & meteringPowder metering system
Measures the confirmed powder input for each production batch.
View device detail → Preparation & meteringWater metering system
Stores and releases the confirmed water quantity for the controlled batch.
View device detail → Physical foaming & mixingPhysical foaming machine
Prepares physical foam for a confirmed CLC foam-concrete route; it is not an aluminium-powder NAAC machine.
View device detail → Physical foaming & mixingHorizontal mixer variants
Combines the confirmed solids, water and route-specific lightweight constituent according to the approved batch sequence.
View device detail → PLC, electrical & toolingPLC main control cabinet
Coordinates the confirmed line sequence, interlocks, commands and alarms.
View device detail →PROJECT DELIVERY / TURNKEY SUPPORT
From local materials to an operating factory
A factory proposal connects the project country, raw materials, target product and capacity, product dimensions, factory land, utilities, budget and automation requirement. The service and supply responsibilities are agreed for each project.
- 01
Raw Material Testing
Evaluate representative samples from the project location before selecting the final process.
- 02
Formula Adjustment
Adjust the formulation and material ratios against the test results and target product.
- 03
Product & Process Selection
Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.
- 04
Factory Layout Planning
Coordinate land, buildings, storage, material flow, foundations and utilities.
- 05
Production Line Customization
Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.
- 06
Equipment Manufacturing
Prepare the agreed machines, tooling and controls against the approved configuration.
- 07
Factory Acceptance
Check applicable equipment and delivery scope before shipment.
- 08
Packing & Shipping
Coordinate packing, loading and destination requirements with the project shipping plan.
- 09
Site Installation
Install and connect the agreed equipment after site conditions are ready.
- 10
Commissioning
Check machine sequences and trial production with the selected materials.
- 11
Operator Training
Train operators in safe use, production sequence and routine maintenance.
- 12
After-sales & Spare Parts
Plan maintenance communication and spare-parts support for the installed equipment.
REAL HENGDE PROJECTS
Projects Using Similar Production Equipment
HENGDE projects selected by product family, process route, capacity and current delivery stage.
Tirana, Albania 
Phnom Penh, Cambodia Cambodia 100 m³/day foam-concrete block production line
- Product
- Foam-concrete lightweight blocks
- Capacity
- 100 m³/day project basis
- Project Stage
- Production media available
Indonesia Indonesia foam-concrete block line: from factory visit to shipment
- Product
- Foam-concrete lightweight blocks
- Project Stage
- Equipment shipped
Discuss this production route
Share your target product, required output and factory location for a suitable equipment proposal.
Use Locally Available Raw Materials Where the Process Allows
CLC physical foaming combines a tested cementitious and mineral slurry with controlled preformed foam. Materials are not automatically interchangeable.
Test the CLC material system
Review the available binder, mineral input, process water and physical-foaming input against the target CLC block.
Recycled mineral inputs require source-specific sorting, sampling and trial production before they enter the line design.
Tune physical foaming after testing
Test results guide slurry proportions, water ratio, preformed-foam dosage, mixing sequence and mould filling.
The confirmed curing, demoulding and cutting condition then determines mould circulation and downstream handling.
Cement
- Typical role
- Primary binder
- Applicable route
- CLC physical foaming
River Sand
- Typical role
- Fine mineral aggregate where grading and cleanliness are suitable
- Applicable route
- CLC physical foaming
Stone Powder
- Typical role
- Fine mineral filler where chemistry, fineness and moisture are suitable
- Applicable route
- CLC physical foaming
Fly Ash
- Typical role
- Mineral powder option subject to source chemistry and performance testing
- Applicable route
- CLC physical foaming
Sampling and project-specific review required.
Slag
- Typical role
- Potential supplementary material after source-specific testing
- Applicable route
- CLC physical foaming
Sampling and project-specific review required.
Tailings
- Typical role
- Potential local mineral option only after project review
- Applicable route
- CLC physical foaming
Sampling and project-specific review required.
Water
- Typical role
- Mixing and process water subject to source-quality review
- Applicable route
- CLC physical foaming
Physical Foaming System
- Typical role
- Preformed physical foam generation and controlled addition
- Applicable route
- CLC physical foaming
Construction Waste / Recycled Mineral Material
- Typical role
- Potential recycled option after sorting, sampling and trial production
- Applicable route
- CLC physical foaming
Sampling and project-specific review required.
Cutting Waste Settling & Recovery System
A planned collection and settling loop can reduce uncontrolled slurry discharge and recover process water. The exact civil works, pump selection and reuse rate depend on the project layout and tested material system.
- 01CuttingCollect cutting water and fine material at the cutting area.
- 02DrainageGuide the wet stream through a controlled drainage path.
- 03Recovery PitReceive the collected stream in an accessible recovery pit.
- 04SettlingAllow suspended solids to separate before water returns to the process-water system.
- 05Water ReuseReuse clarified water where the confirmed process and water-quality limits allow.
- 06Suitable Fine Material ReuseReturn only tested, compatible fine material at an engineering-approved rate.
LOCAL MATERIAL REVIEW
Evaluate My Local Raw Materials Send Your Local Material Information Before Final Line Configuration
Raw-material availability varies by country. Send HENGDE your local material information before the final production-line configuration is confirmed.
Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; fly ash, Ablazejo. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.