Johannesburg, South Africa South Africa 200 m³/day EPS self-insulating block line
- Product
- EPS self-insulating blocks
- Capacity
- 200 m³/day project basis
- Project Stage
- Production media available
EPS PRODUCT ROUTE
EPS lightweight product production line
EPS storage and dosing, gentle mixing, moulding, curing and finishing are configured around the confirmed block or panel product.
Open original imageSIX-STEP PROCESS
Six route-specific process stages
- 01
Confirm materials
Verify EPS particles, mineral inputs and the target product specification.
- 02
Meter components
Dose only the components and proportions confirmed for the project.
- 03
Mix & pour
Use the project mixing sequence and pour into the confirmed mould.
- 04
Cure & demould
Match curing and demoulding to the product density and strength target.
- 05
Cut & finish
Use only the finishing equipment confirmed for the selected EPS product.
- 06
Handle & store
Transfer finished products through the approved handling route.
PRODUCTION LINE GALLERY
Production equipment, layout and finished-product views
Drag or swipe through real equipment photos and engineering layouts. Open the main image to inspect it at full size.
CONFIRMED EQUIPMENT SCOPE
Confirmed common equipment — remaining scope is project-specific
Preparation & metering
Powder metering system
Measures the confirmed powder input for each production batch.
View device detail → Preparation & meteringWater metering system
Stores and releases the confirmed water quantity for the controlled batch.
View device detail → EPS material mixingHorizontal mixer variants
Combines the confirmed solids, water and route-specific lightweight constituent according to the approved batch sequence.
View device detail → PLC, electrical & toolingComplete mould set
Forms the listed panel or block billet; final geometry follows the confirmed product.
View device detail → PLC, electrical & toolingPLC main control cabinet
Coordinates the confirmed line sequence, interlocks, commands and alarms.
View device detail →PROJECT DELIVERY / TURNKEY SUPPORT
From local materials to an operating factory
A factory proposal connects the project country, raw materials, target product and capacity, product dimensions, factory land, utilities, budget and automation requirement. The service and supply responsibilities are agreed for each project.
- 01
Raw Material Testing
Evaluate representative samples from the project location before selecting the final process.
- 02
Formula Adjustment
Adjust the formulation and material ratios against the test results and target product.
- 03
Product & Process Selection
Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.
- 04
Factory Layout Planning
Coordinate land, buildings, storage, material flow, foundations and utilities.
- 05
Production Line Customization
Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.
- 06
Equipment Manufacturing
Prepare the agreed machines, tooling and controls against the approved configuration.
- 07
Factory Acceptance
Check applicable equipment and delivery scope before shipment.
- 08
Packing & Shipping
Coordinate packing, loading and destination requirements with the project shipping plan.
- 09
Site Installation
Install and connect the agreed equipment after site conditions are ready.
- 10
Commissioning
Check machine sequences and trial production with the selected materials.
- 11
Operator Training
Train operators in safe use, production sequence and routine maintenance.
- 12
After-sales & Spare Parts
Plan maintenance communication and spare-parts support for the installed equipment.
REAL HENGDE PROJECTS
Projects Using Similar Production Equipment
HENGDE projects selected by product family, process route, capacity and current delivery stage.
Johannesburg, South Africa 
Lanzhou, Gansu, China Lanzhou 300 m³/day self-insulating block line shipment
- Product
- Self-insulating blocks
- Capacity
- 300 m³/day project basis
- Project Stage
- Factory-tested and dispatched
Aksu, Xinjiang, China Aksu 100 m³/day simplified self-insulating block retrofit
- Product
- Self-insulating blocks
- Capacity
- 100 m³/day project basis
- Project Stage
- Simplified-line retrofit
Open original imageDiscuss this production route
Share your target product, required output and factory location for a suitable equipment proposal.
Use Locally Available Raw Materials Where the Process Allows
EPS lightweight products combine a cementitious matrix with EPS granules and a suitable tested mineral aggregate. Additives remain project-specific.
Test the EPS material system
Review EPS particle grade and density with the selected cementitious matrix, mineral input, process water and project additives.
Representative samples are needed to confirm particle distribution, fresh-mix behaviour and finished-product targets.
Protect EPS distribution during mixing
Testing determines EPS dosing, material sequence, mixer operation, mould filling and curing conditions for the selected block or panel.
Cutting and handling are then selected for the verified product geometry and cured condition.
Cementitious Materials
- Typical role
- Project-specific binder system; exact materials and proportions require engineering confirmation
- Applicable route
- EPS lightweight products
Sampling and project-specific review required.
EPS / Polystyrene Granules
- Typical role
- Lightweight particle constituent selected by grade, density and process need
- Applicable route
- EPS lightweight products
Silica Sand / Suitable Mineral Aggregate
- Typical role
- Suitable mineral aggregate subject to grading and project testing
- Applicable route
- EPS lightweight products
Sampling and project-specific review required.
Water
- Typical role
- Mixing and process water subject to source-quality review
- Applicable route
- EPS lightweight products
Project-Specific Additives
- Typical role
- Only additives confirmed for the specific project and material system
- Applicable route
- EPS lightweight products
Sampling and project-specific review required.
Cutting Waste Settling & Recovery System
A planned collection and settling loop can reduce uncontrolled slurry discharge and recover process water. The exact civil works, pump selection and reuse rate depend on the project layout and tested material system.
- 01CuttingCollect cutting water and fine material at the cutting area.
- 02DrainageGuide the wet stream through a controlled drainage path.
- 03Recovery PitReceive the collected stream in an accessible recovery pit.
- 04SettlingAllow suspended solids to separate before water returns to the process-water system.
- 05Water ReuseReuse clarified water where the confirmed process and water-quality limits allow.
- 06Suitable Fine Material ReuseReturn only tested, compatible fine material at an engineering-approved rate.
LOCAL MATERIAL REVIEW
Evaluate My Local Raw Materials Send Your Local Material Information Before Final Line Configuration
Raw-material availability varies by country. Send HENGDE your local material information before the final production-line configuration is confirmed.
Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; EPS granules, Swoolverton. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.