CHEMICAL AERATION ROUTE

NAAC block production line

NAAC uses a chemically aerated, non-autoclaved route with project-specific material preparation, dosing, mixing, moulding, curing and finishing.

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Chemical aeration & mixingProcess route
Non-autoclavedCuring route
Ordos + JaiylProject references
NAAC production line equipment at the Ordos projectOpen original image
REAL PROJECT PHOTONAAC production equipment at the Ordos project for the reviewed chemical-aeration route.

SIX-STEP PROCESS

Six route-specific process stages

  1. 01

    Prepare & meter

    Confirm raw-material suitability, then meter powders and water.

  2. 02

    Chemical aeration & mixing

    Dose the confirmed aerating system and control the project mixing sequence.

  3. 03

    Mix & pour

    Control batch sequence and pour into the confirmed mould system.

  4. 04

    Non-autoclaved cure

    Cure without an autoclave under the project temperature and time controls.

  5. 05

    Demould & finish

    Demould and apply the confirmed cutting or finishing scope.

  6. 06

    Handle & store

    Transfer finished blocks through the approved handling sequence.

PRODUCTION LINE GALLERY

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NAAC lightweight block production equipment at the HENGDE Ordos project

CONFIRMED EQUIPMENT SCOPE

Confirmed common equipment — remaining scope is project-specific

Final equipment is selected according to the target product, tested raw materials, required output and factory conditions.

Preparation & metering

Powder metering system

Measures the confirmed powder input for each production batch.

View device detail → Preparation & metering

Water metering system

Stores and releases the confirmed water quantity for the controlled batch.

View device detail → Chemical aeration & mixing

Horizontal mixer variants

Combines the confirmed solids, water and route-specific lightweight constituent according to the approved batch sequence.

View device detail → PLC, electrical & tooling

Complete mould set

Forms the listed panel or block billet; final geometry follows the confirmed product.

View device detail → PLC, electrical & tooling

PLC main control cabinet

Coordinates the confirmed line sequence, interlocks, commands and alarms.

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PROJECT DELIVERY / TURNKEY SUPPORT

From local materials to an operating factory

A factory proposal connects the project country, raw materials, target product and capacity, product dimensions, factory land, utilities, budget and automation requirement. The service and supply responsibilities are agreed for each project.

  1. 01

    Raw Material Testing

    Evaluate representative samples from the project location before selecting the final process.

  2. 02

    Formula Adjustment

    Adjust the formulation and material ratios against the test results and target product.

  3. 03

    Product & Process Selection

    Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.

  4. 04

    Factory Layout Planning

    Coordinate land, buildings, storage, material flow, foundations and utilities.

  5. 05

    Production Line Customization

    Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.

  6. 06

    Equipment Manufacturing

    Prepare the agreed machines, tooling and controls against the approved configuration.

  7. 07

    Factory Acceptance

    Check applicable equipment and delivery scope before shipment.

  8. 08

    Packing & Shipping

    Coordinate packing, loading and destination requirements with the project shipping plan.

  9. 09

    Site Installation

    Install and connect the agreed equipment after site conditions are ready.

  10. 10

    Commissioning

    Check machine sequences and trial production with the selected materials.

  11. 11

    Operator Training

    Train operators in safe use, production sequence and routine maintenance.

  12. 12

    After-sales & Spare Parts

    Plan maintenance communication and spare-parts support for the installed equipment.

REAL HENGDE PROJECTS

HENGDE projects selected by product family, process route, capacity and current delivery stage.

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Discuss this production route

Share your target product, required output and factory location for a suitable equipment proposal.

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RAW MATERIAL OPTIONS

Use Locally Available Raw Materials Where the Process Allows

The reviewed HENGDE NAAC route uses chemical aeration with non-autoclaved curing. Material categories and equipment follow the confirmed NAAC engineering data.

Test the NAAC material system

Review the confirmed cementitious and siliceous materials, water and project chemical-aeration input before equipment selection.

Lime, gypsum and aluminium powder are included only where the reviewed NAAC engineering route specifies them.

Tune chemical aeration after testing

Test results guide dosing, mixing sequence, temperature controls, mould filling and expansion behaviour.

Non-autoclaved curing, demoulding and finishing conditions are confirmed for the selected block and local materials.

Representative cementitious material for project formulation review

Cementitious Materials

Typical role
Project-specific binder system; exact materials and proportions require engineering confirmation
Applicable route
NAAC chemical aeration

Sampling and project-specific review required.

Representative siliceous material for NAAC engineering review

Siliceous Materials

Typical role
Siliceous component selected from confirmed engineering inputs
Applicable route
NAAC chemical aeration

Sampling and project-specific review required.

Representative lime or cementitious powder for NAAC project review

Lime, Where Applicable

Typical role
Used only where confirmed by the applicable NAAC engineering route
Applicable route
NAAC chemical aeration

Sampling and project-specific review required.

Representative gypsum or mineral powder for NAAC project review

Gypsum, Where Applicable

Typical role
Used only where confirmed by the applicable NAAC engineering route
Applicable route
NAAC chemical aeration

Sampling and project-specific review required.

Water metering for lightweight-product production

Water

Typical role
Mixing and process water subject to source-quality review
Applicable route
NAAC chemical aeration
Chemical aeration input subject to NAAC process review

Aluminium Powder / Chemical Aeration System

Typical role
Chemical aeration input handled under project-specific process controls
Applicable route
NAAC chemical aeration

Sampling and project-specific review required.

CUTTING WASTE RECOVERY

Cutting Waste Settling & Recovery System

A planned collection and settling loop can reduce uncontrolled slurry discharge and recover process water. The exact civil works, pump selection and reuse rate depend on the project layout and tested material system.

  1. 01CuttingCollect cutting water and fine material at the cutting area.
  2. 02DrainageGuide the wet stream through a controlled drainage path.
  3. 03Recovery PitReceive the collected stream in an accessible recovery pit.
  4. 04SettlingAllow suspended solids to separate before water returns to the process-water system.
  5. 05Water ReuseReuse clarified water where the confirmed process and water-quality limits allow.
  6. 06Suitable Fine Material ReuseReturn only tested, compatible fine material at an engineering-approved rate.
LOCAL MATERIAL REVIEW

Send Your Local Material Information Before Final Line Configuration

Raw-material availability varies by country. Send HENGDE your local material information before the final production-line configuration is confirmed.

Evaluate My Local Raw Materials

Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; fly ash, Ablazejo. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.

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